How Your Pro­file Seals and Moulded Parts are Pro­duced

From draw­ing to tools, to series of pro­files – M+R pro­vides a one stop shop for tailor-​​made, indi­vid­ual and eco­nom­i­cal solu­tions.

Our experts can pro­vide per­sonal advice and sup­port in pro­duc­ing a draw­ing to be turned into a tool by our tech­ni­cians. Are your require­ments par­tic­u­larly chal­leng­ing? In our involve­ment in numer­ous projects, we have proven that we can mas­ter even the most com­plex geome­tries.

Of course, before a series is pro­duced, we cre­ate a few sam­ples for approval. Then we pro­duce the rub­ber pro­files and seals your require in any quan­tity desired. Due to the dimen­sions of our extru­sion machin­ery, pro­duc­tion can only start eco­nom­i­cally from a weight of approx­i­mately 300kg. We can also cre­ate moulded parts in lim­ited num­bers.

 

What can you expect from us?

  1. Our highly qual­i­fied staff are an excel­lent resource for the con­struc­tion sec­tor. Years of expe­ri­ence in man­u­fac­tur­ing tools means that we are extremely flex­i­ble and cus­tomer focused. In prac­tice, this means that the time between ini­tial con­tact and deliv­ery of the prod­ucts you require, can be as low as 6 to 8 weeks.
  2. This depth of expe­ri­ence is just as essen­tial in pro­duc­ing the opti­mal solu­tion for your rub­ber pro­file. Using spe­cially selected mate­ri­als means that we can pro­vide a wide spec­trum of pro­file qual­i­ties.
  3. Our extru­sion is done on high per­for­mance extru­sion sys­tems with salt bath vul­can­i­sa­tion. The advan­tages of this process are:
    1. large for­mat pro­files and large pro­duc­tion runs
    2. low pro­duc­tion costs due to high through­put speed
    3. optional processes for high qual­ity per­ox­ide crosslink­ing mixes
    4. con­trolled and care­ful removal of pro­files with­out belt removal pres­sure points
  4. We use mod­ern, fully auto­matic injec­tion mould­ing presses for cor­ner vul­can­i­sa­tion. We can there­fore vul­can­ise very com­plex cor­ner con­fig­u­ra­tions.
  5. By vul­can­is­ing indi­vid­ual cross sec­tions it is pos­si­ble to make almost any pro­file cross sec­tion into a closed frame. Spe­cial hot cor­ner moulds con­sid­er­ably increase qual­ity and dura­bil­ity.
  6. Addi­tion­ally, we man­u­fac­ture cus­tomised, vul­can­ised rings, fixed lengths and pro­file sec­tions using high per­for­mance cut­ting and stamp­ing sys­tems.
  7. We are con­tin­u­ally expand­ing our pro­duc­tion of moulded rub­ber parts using injec­tion mould­ing because of the increas­ing demand for this process. The advan­tage over extru­sion of this type of man­u­fac­ture is that com­pletely cus­tomised solu­tions can be pro­duced.

Tool pro­duc­tion

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Thanks to our highly devel­oped tool con­struc­tion facil­i­ties, at M+R – Pro­files we can man­u­fac­ture even dif­fi­cult pro­file geome­tries eco­nom­i­cally and with pre­ci­sion.

Extru­sion

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We use three salt bath lines with diam­e­ters from 90mm to 120mm, and our pro­duc­tion facil­i­ties are also equipped with a coex­tru­sion line.

Injec­tion Mold­ing

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We man­u­fac­ture seal­ing frames with pre­cise joins by using mod­ern injec­tion mould­ing presses.

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